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Industrial IoT & Embedded Systems for Operational Intelligence

Bridge the gap between physical machinery and software dashboards. Albos engineers custom sensor nodes, edge gateways, and PLC connectors that stream real-time operational telemetry directly into your manufacturing execution systems, with zero proprietary platform subscriptions.

Hardware to Cloud

End-to-End Embedded & IoT Engineering

From microsecond sensor reading on the plant floor to secure cloud ingestion, we build every layer of the hardware-software stack.

Industrial Sensor Integration

Interfacing vibration sensors, current transducers (CTs), digital proximity counters, thermocouple temperature probes, and pressure gauges to capture raw physical production signals.

PLC, Modbus & Industrial Protocols

Reliable data extraction from Siemens, Mitsubishi, Schneider, and Delta PLCs using standard Modbus RTU/TCP, OPC UA, MQTT, CAN bus, and serial RS-485 interfaces.

Custom Embedded Firmware

Production-grade C/C++ and FreeRTOS firmware running on industrial microcontrollers and single-board computers (ESP32, STM32, ARM Cortex) optimized for low power, stability, and watchdog recovery.

Edge Data Processing & Offline Caching

Local edge filtering, mathematical smoothing, and SQLite disk buffering to safeguard critical telemetry during factory network downtime, uploading batches automatically upon reconnect.

Operational Applications

Where Industrial Telemetry Delivers Tangible Value

Real-world operational deployments across manufacturing plants, warehouse facilities, and distributed field assets.

Machine Uptime & OEE Telemetry

Non-intrusive current monitoring and digital stroke counting to track true machine runtime, idle intervals, and unplanned breakdowns without touching warranty-sealed machine internals.

Quality & Process Parameter Logging

Continuous sampling of heat treatment temperatures, pneumatic pressures, and rotational speeds linked directly to batch numbers for regulatory and customer audit trails.

Facility & Environmental Monitoring

Centralized sensor monitoring for clean rooms, server racks, and cold storage warehouses: continuous alerts for humidity, ambient temperature, and power quality deviations.

Energy & Utility Consumption Audits

Multi-channel energy meters linked to sub-panels and heavy motors to pinpoint kilowatt-hour spikes, power factor dips, and off-shift energy wastage across plants.

Got Questions?

Frequently Asked Questions About Industrial IoT

Key questions regarding legacy machine compatibility, network resilience, and source code ownership.

No. Unlike conventional SaaS enterprise platforms that charge increasing per-seat monthly subscription fees, custom software developed by Albos carries no proprietary licensing charges. You pay for engineering and implementation. Once deployed, whether you onboard 10 users or 1,000 users, you do not owe Albos recurring per-user software license fees.

Ready to Connect Your Shop Floor to Live Software?

Schedule an engineering discovery session with our IoT specialists in Pune. We evaluate your machine controllers, outline non-intrusive sensor approaches, and build a working bench prototype.