Live Machine Telemetry, Digital Job Cards & Shop-Floor Execution
Eliminate clipboard production logs, unrecorded machine micro-stops, and scrap discrepancies. Albos MES connects shop-floor machinery, digital job routings, and quality gates directly to management dashboards with zero per-user recurring license taxes.
Production Blind Spots on the Factory Floor
Plant heads frequently discover machine breakdowns hours after they happen, while paper job cards hide true scrap volumes.
Paper Job Cards & Whiteboard Logs
Shift supervisors manually writing hourly yields on clipboards, resulting in delayed production counts, illegible entries, and night-shift data loss.
Silent Downtime & Hidden Micro-Stops
Unrecorded 5 to 10-minute machine stoppages that accumulate unnoticed across shifts, draining line capacity without plant managers knowing why.
Scrap & Rework Discrepancies
Discrepancies between raw materials issued from stores and finished components logged at final quality inspection, disguising high scrap rates.
Shop-Floor Control & Execution Modules
Engineered for industrial environments: high-contrast touchscreens, barcode verification, and ruggedized edge nodes.
Live Machine Telemetry & Run-State
Direct hardware connection to PLCs, sensors, and machine relays logging run/idle/stop status automatically without operator intervention.
- Connects via Modbus TCP/RTU, OPC UA, and MQTT
- Works with modern CNCs and legacy mechanical presses
- Automatic cycle count and stroke tracking
Real-Time OEE & Downtime Tracking
Instantaneous calculation of Overall Equipment Effectiveness (Availability, Performance, Quality) displayed on large shop-floor and mobile screens.
- Automated reason-code prompts for line stoppages
- Shift-wise and operator-wise performance benchmarks
- Visual alert triggers when lines drop below target takt time
Digital Job Card & Routing Execution
Digital work orders routed directly to machine workstations. Operators clock in via barcode scanners or touchscreens, verifying BOM specifications.
- Eliminates paper travel cards and lost paperwork
- Enforces stage-wise sequential gate sign-offs
- Live tracking of work-in-progress (WIP) inventory
In-Line Quality Inspection & Traceability
Digital inspection checklists at critical quality gates. Capture dimension measurements, log rejection reasons, and trace defective batches backwards.
- Direct integration with digital verniers and weighing scales
- Immediate quarantine alerts preventing defective batch dispatch
- Complete batch-to-operator serial number genealogy
Ruggedized Plant-Floor Deployment Models
Engineered for 24/7 manufacturing plants where internet connectivity cannot be guaranteed.
On-Premise Plant Server
Deployed directly on dedicated hardware within your plant. Functions with zero internet access, ensuring operations continue without external dependency.
Private Cloud Deployment
Hosted within your private cloud tenancy (AWS or Google Cloud). Unifies multi-plant production visibility for corporate executive leadership.
Edge-Cloud Hybrid Synchronization
Local edge computers capture sub-second sensor signals on the plant floor, batch-uploading production summaries to central servers upon reconnect.
Manufacturing Execution System FAQs
Technical answers regarding PLC hardware compatibility, edge network resilience, operator interface design, and ERP connectivity.
You do. 100% of the custom source code, database architectures, API endpoints, design assets, and documentation belong exclusively to your company upon completion of milestone payments. This ownership is explicitly protected in our Master Services Agreement (MSA). We do not retain proprietary hold on your code.
Ready to Transform Your Factory Floor Into a Connected Smart Plant?
Schedule a factory discovery session with our industrial software and IoT engineers in Pune. We will evaluate your machine controllers, outline non-intrusive sensor approaches, and demonstrate our live MES portal.